PackToolbox
Pallet planning tool

Cartons Per Pallet Calculator

Estimate cartons per layer, stack layers and total cartons on a pallet using simple upright grid stacking.

Pallet setup

Carton dimensions

Simple grid estimate

This tool compares two uniform carton orientations with no overhang. Mixed patterns, interlocking layouts, pallet weight limits and product stacking constraints can change real capacity.

Worked example

With a 48 × 40 inch pallet, 18 × 12 × 10 inch cartons and 60 inches of usable load height, a simple grid can fit 8 cartons per layer and 6 layers, for an estimated 48 cartons.

Frequently asked questions

Does the calculator allow pallet overhang?

No. The estimate assumes cartons stay within the pallet footprint.

Can mixed carton orientations fit more cartons?

Sometimes. This calculator compares two uniform upright orientations. More advanced interlocking or mixed layouts can produce a different result.